Ductility, toughness and resilience

 There are a few other things that we can determine from the stress-strain curve of metal that is quite interesting. And I’d like to just spend a moment looking at that. So again, we’ve got the stress here, on the vertical axis, strain– typical metal. We have a curve that looks something like this. It comes up looking linear elastic, plastic, ultimate tensile strength, and then fracture. And so we’ve determined all of the strengths. We have the yield strength, the ultimate tensile strength, and the fracture strength. But what other properties can we determine? Well, first of all, one of them that you may have heard about is the ductility. So ductility has a usage in common language. You might say, well, what’s ductility all about? If something’s very ductile, you might say, well, it describes how much you can stretch something. But of course, we know that that’s not accurate enough. Stretch, is that referring to elastic or plastic? So we’ve got to be better than that. And in fact, I’ll tell you ductility is a measure of a plastic strain. So we know it’s a strain quantity, and it refers to plastic deformation, only plastic strain to fracture. Now we’ve got something we can work with– plastic strain to fracture. So let’s see well, this is the point of fracture. That’s a fracture. So that fracture, if we unload we’d have a value here for total strain. Let me write that in there for you, total strain. If we unloaded– if we took the total strain there at fracture, just a moment before it fractured, that would be our total strain. But what if we unloaded it? Somehow you knew just infinitesimally before it was going to fracture– well, we know that Young’s modulus is structure-independent. So it won’t change. So we would have unloaded that same modulus. This means we come back down here to a value on the strain axis, a finite value corresponding to zero stress. It’s unloaded, there’s no stress on it, but there’s still some persistent strain. That strain has to be plastic. That’s a plastic strain, which means that this strain here is elastic. That’s elastic, and that makes sense because what is that? That’s the strain underneath this linear unloading portion. And the unloading portion, if it’s linear, is governed by Hooke’s law. And we know that’s elastic because Hooke’s law refers to elastic behavior. So if we unload down and we get plastic strain, that plastic strain has got to be the ductility. So ductility, you unload at fracture. And the remaining strain is the ductility. Another interesting property that we can determine from this stress-strain behavior for a metal, for other material classes as well, is called toughness. And the toughness is sometimes not such an intuitive quantity. You can understand strength, it’s force over area. You got a sense for that. It’s pressure, if you will. Even modulus you can kind of get a bit of an intuitive sense for it because it’s how hard is it to bend something elastically. It’s a little harder, but the toughness is– toughness, I’ll tell you what the tough is. Toughness is the energy– it’s an energy term. And it’s energy absorbed to fracture. What we can do is integrate. And that is to take the area under the curve. So if we take the area under this curve here, it would be this area here, all this area here under the curve is the toughness. And how do we know that? We could look at it dimensionally. If we’re taking a product of stress and strain and looking at the dimensions, stress has units of Pascals. And what’s a Pascal? A Pascal is a Newton per square meter. Well, I can go on living my life multiplying whatever I want by 1 and just multiply this screen by 1. You didn’t even notice. So here we go, where I multiply Newton per square meter by 1, meter over meter, and I end up with a familiar term in the numerator– Newton meter. And of course in the denominator I’ve got volume units. But what’s the Newton meter? A Newton meter is nothing more than a joule. So we’ve now got joules per volume as units when we integrate under this. And that’s great because we want an energy unit. So if we integrate under the entire curve up to fracture, it tells us how much energy went into fracturing that. And that includes elastic and plastic deformation. The final thing that we can obtain from the stress curve, is another energy unit and it’s quite useful– it’s a stored energy unit this time. We’ve got stress and strain. We’ve got our linear elastic region, plastic deformation, and fracture– is the resilience. Thus resilience is a measure of the stored elastic strain energy at the yield strength. So again, we know if it’s going to be an energy term, energy per volume for a given volume of material, we’re going to have to integrate under the curve. And where are we going to do it from? Well, we’ll go to the yield strength. And we go down from there. And if we unloaded at the yield strength– I’m going to be a little careful about something– if we unloaded at the yield strength, you’d find that you have a little sliver of permanent or plastic strain. Maybe it’s close to the 0.2% offset strain. You’d probably have some plastic strain accumulated when we had yield. For practical purposes, we say it’s elastic before yielding and it’s plastic after. You might have a sliver. So we’re not going to include that if we’re going to be strict with our definition here. And so that area there is the resilience. And that area is just an area of a triangle. And we know that the area of a triangle is 1/2 base times height, which in our case is 1/2 of– well, what’s the base? The base is the elastic strain. And that’s good because we’re after the stored elastic strain energy. So we’ve got strain elastic. And what’s the height? Well, the height is the yield strength. But we can, again, do better than this. Because if it’s elastic, it’s the area under this– or it’s the strain underneath this linear unloading portion. And the linear unloading portion, we have a mathematical equation for. We have stress equals E times strain. It’s a straight line. So that means that the strain is going to be equal to sigma over E. And we fire that in here, and we find that the resilience is– I should erase that– the resilience is going to be 1/2 of sigma, and this is the sigma yield. That’s what we’re using here. So that’s sigma yield over E times sigma yield. So at the end of the day, the resilience, which we often use this– I’ll introduce this symbol here. The full name for this is the modulus of resilience. And modulus is just a fancy word for a special number. So our special number here is the modulus of resilience. And we use the uppercase letter U. Is 1/2 sigma yield squared upon E– and that’s an interesting little equation. It tells you the stored strain energy for a material. So if you’re going to make a material for a spring, you’d look for something with a high modulus of resilience. And again, the units here, the dimensions here of modulus of resilience are going to be joules per cubic meter.As found on YouTubeExplaindio Agency Edition FREE Training How to Create Explainer Videos & SELL or RENT them! Join this FREE webinar | Work Less & Earn More With Explaindio AGENCY EDITIONOIP-48

True stress, true strain and work hardening

 So we’ve sketched stress-strain. A curve like this for typical metal. And we know an equation within the linear elastic region. That’s before the proportional limit. And that’s, of course, Hooke’s Law– sigma equals E times epsilon. But what do we have after plastic deformation? How can we perform calculations after plastic deformation? If, for example, we had something that– a bolt in the ceiling– oh, that’s a horrendous drawing. Let’s fix that. Let’s fix that before I lose my job. So here’s– that’s even worse. Oh, my goodness. OK. This is good. No, that’s still awful. But there’s a hook and, I don’t know, something is hanging from it. I was going to draw a force so I don’t have to draw something else. There’s a hook hanging from the ceiling and you apply a force to it and you want to know, well, how much does that tie– that’s what that is– it’s called intention– that tensile tie– elongate? What’s its distance? What’s its length? And, well, you can only, at this point, do calculations if the force results in a stress that’s less than the yield strength. If it’s more than that, while it’s classically deformed, we couldn’t deal with it unless we had some kind of way of describing the shape of the curve after it leaves the linear elastic region. And it’s nice. We do have an equation that fits the curve. But it’s going– we can’t use engineering stress. We have to use what’s called true stress. So that’s what I’d like to introduce to you right now. So again, we’re going to take a look at a generalized sample here. And the idea– the goal– is of course that we’re going to go to be able to this– calculate and understand plastic deformation. So here’s our sample with its initial cross-sectional area as we’ve discussed before. And we said, well, when you load it, it gets longer and gets narrower. And it’s that reduction in the cross-sectional area that we’re interested in. This area here now, we could call it an instantaneous area. Whereas this area, the white one, was the initial area. The initial area was what we started with. But then while the load is applied– sorry, let me draw the force in. While the load is applied, the cross-sectional area has decreased. So the first thing you could do is we could say, all right, well, that means that this material itself is experiencing a force over a smaller area. So we could define the true stress as the force over that actual cross-sectional area. This is the true stress. This is the stress that the material itself is feeling. OK? And that subscript I am telling us this is the instantaneous cross-sectional area. Instantaneous. I can’t do more than one thing at the same time. Instantaneous– I missed a U– cross-sectional area. Instantaneous cross-sectional area. And I’ll show you what the plot would look like in just a moment. We could also do the same thing for the strain, although that’s going to be just a little bit– require a little bit more thinking. The true strain has to account for the fact that what we’re doing is we’re applying a change in length. Right? We’re elongating it over a certain length. The very first little bit of elongation is elongation over l0. But then, after that, the elongation is elongated over the previous length which was l0 plus that little delta l.  And so if you do that for infinitely small– infinitesimally small changes in length, the way we would write that is we’d have to say, the true strain, what we’re doing is we’re integrating. We’re integrating those infinitesimally small changes in length– that’s dl– by l from l0– the initial length– to the instantaneous length. And so if we do that, you find that you have ln of l instantaneous minus length 0, which is ln of l instantaneous over l0. So we have another equation there. I’ll put a box around that. So this is the true strain. True strain. And if we take that true stress and we plot it against the true strain, I’ll show you what we get. Let me just plot stress and strain and I’ll show you what we’ve already seen. That’s the engineering stress-strain curve. And then what I’ll do is I’ll plot for you– after it starts to plastically deform the– ran out of space there– the true stress– so this one here– continues to increase. It doesn’t have that decrease at the UTS. That’s the true stress true strain curve. And this one is, of course, engineering. The nice thing about this plot is once you’ve got true stress and true strain, we can fit that data quite nicely for most metals with a simple equation. And that is true stress is equal to this coefficient times the true strain raised to the power n. So that’s an equation that fits that true stress true strain data quite nicely. And what’s useful about this is these are constants. That’s the constant n– I’ll define it for you in a moment– and this K is also a constant. Those are material properties. We can look those up in an engineering handbook. So n is called the– well, this equation is called the strain-hardening equation. Strain hardening equation. And strain hardening– hardening correlates to– hardness correlates to strength. So really this is the equation that’s telling us that we’re strengthening the material and we’ve got the strain hardening exponent and the strain hardening coefficient K.As found on YouTubeExplaindio Agency Edition FREE Training How to Create Explainer Videos & SELL or RENT them! Join this FREE webinar | Work Less & Earn More With Explaindio AGENCY EDITIONOIP-48